Power Tool - Battery Powered Domino Joiner
Goals : The power tool project was created to push students CAD and rendering skills past their limits. It focuses on redesigning an existing tool, keeping the functional components in mind. It pushed students to design around a brand, rather than for their own image.
15 Week Project - Summer 2026
User Concerns
Safety
Workplace safety is always a number one concern. The tool should keep hands away from moving or potentially hot parts.
Ergonomics
The tool should be comfortable, highlighting comfortable touch points with buttons or selectors in convenient spots.
Workplace Maneuverability
Enable the user to move around the workplace freely, Whether this is weight reduction, handles, or other methods.
Pain Points
Reference
Align piece with wood and reference lines. Not easily repeatable and time consuming.
Set up
Adjust height, depth, and mortise size with various adjustments
Plunge
Power on and slowly make cut. can be shaky, especially when on a thin or uneven surface.
Plug In
Insert power cable and vacuum line. requiring a power cable tethers the user to a specific range
Festool Brand Analysis
Sketch Ideation
This sketch phase explores a variety of directions, narrowing in on specific problem areas I found through research.
INTERNAL UNDERLAY
After tearing down a biscuit joiner and taking basic measurements from the current domino joiner, I created this internals underlay to sketch over for further designs.
FOAM MODELING
Used to understand ergonomics and scale.
3D Model
Full scale 3D printed model in PLA painted white
CORDLESS
removable battery - utilizes Festool 18V batteries